Aug 6, 2025

Keeping the UK's Most Ambitious Energy Project Afloat: How Resistors Ensure Reliability in Tidal Projects

by Mike Torbitt, Cressall

The UK’s clean energy transition is set to take a major leap forward with the Mersey Tidal Power project, a proposed development that could become one of the largest in the world. But what challenges does a project of this scale present for electrical infrastructure? This article explores how resistors can help stabilise the grid and extend the component lifespan to ensure the long-term success of tidal projects.

The Mersey Tidal Power project is one of the UK’s most ambitious renewable energy projects to date. Inspired by successful tidal range developments such as La Rance in France and Sihwa Lake in South Korea, it aims to replicate the long-term viability of tidal power on an even larger scale. Using a barrage-style turbine array to harness the immense power of the River Mersey’s tides, the development could generate up to one gigawatt (GW) of clean energy. However, despite its promise, the scale and ambition of the project raise several challenges that require careful consideration.

Stability and reliability demands

Unlike other renewable sources, tidal power generation follows a predictable pattern, being governed by the lunar cycle. However, tidal energy still experiences variations in output due to the changing intensity of tidal flows. Managing these fluctuations, particularly at such a scale, requires highly efficient electrical infrastructure.

Any variation in energy production needs to be carefully managed to prevent fluctuations from causing inefficiencies or disruptions in power transmission. Without this precise control, power surges or dips could destabilize the grid, undermining the reliability of the entire energy network.

The Mersey Tidal Power project’s sheer scale also introduces technical demands beyond standard renewable installations. With an expected operational lifespan of over 120 years, all components – especially electrical systems – must be designed to withstand extreme marine conditions. Saltwater corrosion and high mechanical stresses from strong tidal currents place exceptional demands on electrical equipment. Ensuring system longevity requires components that are not only resilient but also capable of maintaining performance over decades of operation.

Anchoring tidal power

The success of large-scale tidal energy projects depends on a responsive and reliable electrical system. Dynamic braking resistors (DBRs) play a key role by absorbing excess energy during peak tidal flow. When tidal currents are at their strongest, turbines can generate more electricity than the grid can immediately use. DBRs convert this surplus electrical energy into heat, safely dissipating it to prevent voltage spikes or overloading transformers. By smoothing out power delivery, they help maintain a consistent and reliable supply of electricity, ensuring that tidal energy can integrate seamlessly with the wider grid.

Beyond grid stability, resistors also protect the physical infrastructure of the turbines. Rapid changes in water flow, such as shifts between ebb and flood tides, can create sudden torque variations on turbine blades and drive systems. DBRs help regulate these mechanical stresses by slowing the turbine’s rotational speed in a controlled manner, reducing wear on bearings, shafts and other moving parts.

Given the vital role that resistors play in tidal power generation, their durability in harsh seawater is essential. High-quality marine braking resistors are engineered to withstand the extreme conditions of tidal power systems, including corrosion, heat and mechanical wear. Designs often incorporate sheathed mineral-insulated elements to protect against physical damage and environmental degradation, alongside marine-grade stainless steel to resist saltwater corrosion. These durable materials allow resistors to maintain peak performance for decades, even in the demanding conditions of tidal power projects.

While the scale of the Mersey Tidal Power project raises technical challenges, the proposed development is a bold testament to the UK’s commitment to clean energy. As the government increasingly supports tidal power as part of its long-term energy strategy, this project could pave the way for widespread adoption of tidal infrastructure. Throughout this transition, resistor technologies are expected to play an important role in ensuring the stability of the grid and the longevity of power generation systems.

Mike Torbitt is the managing director of Cressall. He has more than 20 years of experience in key finance and leadership roles in the engineering and manufacturing sectors.