September 15, 2024

Guest Editorial | Trends in Footprint Reduction for Energy Storage

by Dave Dong, nVent

To build a low-carbon future, the world needs to reduce its dependence on fossil fuels and transition to renewable energy. Energy storage is a critical technology to that process. Because renewable sources cannot produce power on demand in the same way that legacy power generation technologies can, energy must be reliably stored to bridge the gap between when it is generated and when people need it. Solar energy presents a particularly clear challenge: solar power is produced during the day when it is sunny out, and people need to use more power in the evening when it is dark out.

Bridging the gap

Battery energy storage systems help bridge that gap by storing energy in batteries for use at a prescribed rate and time. This decouples time of generation from the time of use and allows energy to be delivered when consumers need it. As battery energy storage technology continues to evolve and improve, it can provide increasingly improved utilization of renewable resources while at the same time improving grid reliability and price stability for consumers.

Battery energy storage use extends beyond grid power. It is also used in commercial and industrial applications to enhance reliability of energy availability and reduce costs by using stored power during times when grid power is particularly expensive. Residential homes or small communities can also improve energy independence and environmental sustainability by connecting energy storage systems to distributed energy resources like rooftop solar.

Increased adoption, reduced footprint

However, to meet the increasing need for energy storage, these systems need to get smaller. The International Renewable Energy Agency estimates that 90% of the world’s electricity may come from renewables by 2050. This will require a dramatic increase in renewable power generation. Achieving this will require both innovations that make renewable energy generation more efficient while taking up less space and a dramatic increase in the space we put towards renewable installations. Power generation companies need to prioritize using the space they have available to generate renewable electricity. Every square foot spent storing energy instead of generating it presents missed opportunity. For this reason, energy storage installations must be made as small as possible while storing as much energy as possible.

Footprint reduction is also important for EV charging stations and commercial and residential buildings that have limited physical space for energy storage. As EVs become more widely adopted, the EV charging infrastructure buildout has become a major infrastructure initiative. Charging stations need to limit their footprint to meet demand, especially where they are being installed alongside existing gas pumps without increasing their real estate footprint. Smaller battery energy storage systems help enable this. Similarly, commercial and residential applications may not be able to change the layouts of buildings to accommodate energy storage systems and therefore need to find ways to fit them into existing architecture.

Reducing energy storage footprint

Battery technology is improving, and batteries themselves are getting smaller. However, battery energy storage installations still need the right supporting infrastructure to connect, protect and cool batteries close to one another. To reduce overall the footprint of a battery energy storage installation, it is important to look for efficiencies in how batteries are connected to one another and the system as a whole, as well as to examine the cooling method of the entire system.

Liquid cooling is being deployed in data centers around the world to manage the increasing heat density of next-generation AI and ML installations. Liquid cooling is more efficient than air cooling because liquid has a higher heat transfer capacity than air does and can get closer to the source of heat. Similarly, liquid cooling can be used in energy storage applications to manage the heat loads generated from rising power density. Liquid cooling works in energy storage applications by using a chiller to pump cooled fluid through the system in a closed loop, with precision control adjusting fluid temperature and flow rates to maximize efficiency. By raising the cooling capacity of energy storage systems with liquid cooling, battery module manufacturers can fit more batteries closer together and increase the power capacity of their installations without increasing their footprint.

However, even with batteries appropriately cooled, they need to be connected to one another, and to whatever applications they are powering. Traditional cable solutions, while appropriate in some applications, can be difficult to use when footprint reduction is a primary concern because they often do not have a safe bending radius high enough to accommodate tight turns in small spaces. In these instances, flexible conductors, such as flexible busbars or braids, can offer more design options due to their reduced cross-section and minimal bend radius requirements. These busbars can be prefabricated to save time and labor on job sites.

What’s next?

As demand for energy storage continues to grow and government investments in infrastructure increase around the world, reducing the energy storage system footprint will be an important challenge for energy storage manufacturers. Microgrids, EVs and utility-scale renewable energy will all require energy storage solutions that can scale with them to serve power companies, commercial buildings and more. Getting ahead on designs and technology for reducing energy storage footprint will help energy storage companies get ahead of their competition, and reexamining these systems’ power connections and cooling technologies is a great place to start.

Dave Dong is the director of Vertical Growth for North America at nVent. With a decade of experience at nVent, Dong has been instrumental in steering the company’s Power and Grounding Solutions division. Holding an electrical engineering degree, Dong’s expertise lies in the dynamic fields of energy storage and e-mobility.